Pressure/Vacuum Relief Valve, Pilot-operated diaphragm valve
Function and Description
The PROTEGO® Type VN-A-PC pilot-controlled diaphragm valve is a newly developed valve for pressure and vacuum relief. Primarily used as a safety device for outbreathing in tanks, vessels, and process engineering equipment it also offers reliable protection from overpressure and/or vacuum. It prevents intake of air and unacceptable product vapor loss up to and until the set pressure is reached. In the valve can be used as an inbreathing device. In such applications, the main valve is directly controlled when exposed to a vacuum, i.e. it functions as a weight-loaded diaphragm valve.
The main valve is actuated by a pilot valve, which is controlled by the tank pressure. A small amount of vapor is released into the atmosphere by the pilot when the valve opens. The set pressure is adjusted by increasing or decreasing the tension on the spring on the pilot valve.
As the pressure increases, the closing force acting on the main valve pallet increases, i.e. the valve seat to valve pallet seal becomes tighter with increasing tank pressure until the set pressure is reacted. Once the valve has commenced to lift opens fully within a 10% pressure rise or the opening pressure difference and the nominal volumetric flow is discharged through a fully open valve. If and when this level is exceeded the pressure increase will follow the performance curve (Δp/V. curve). From set pressure to full capacity (fully open valve) the pressure increase is 100% in case of vacuum venting/inbreathing function.
Due to the sophisticated manufacturing technology, the tank pressure is maintained up to the set pressure, with seal-tight requirements far above common standards. This feature is achieved through valve seats made of high-grade stainless steel with precisely lapped valve pallets. Once the excess pressure is relieved or pressure below atmospheric balanced out, the valve reseats and seals tight again.
Features and Advantages
- corrosion-resistant pilot valve
- small amounts of fluid released into the atmosphere by the pilot when the main valve opens
- full lift at less than 10% overpressure
- extremely tight seal, minimal product loss, low environmental impact, reduced explosion risk
- set pressure close to the opening pressure resulting in best possible pressure management of the system
- control diaphragm of the main valve shielded from low temperatures - long service life
- very high flow capacity
- suitable for use in hazardous areas
- Field-Test-Connection upon request
- Field-Test-Kit upon request
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Dimensions
To select the nominal size (DN), use the flow capacity charts on the following pages
DN1 300 / 12" DN2 400 / 16" a 500 / 19.69 b 400 / 15.75 c 920 / 36.22 d 1504 / 59.21 Dimensions in mm / inches
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Material selection for housing
Design A B Housing Aluminium Stainless Steel Valve seat Stainless Steel Stainless Steel Sealing PTFE PTFE Housing diaphragm Stainless Steel Stainless Steel Pilot lines Stainless Steel Stainless Steel Pilot housing Aluminium Aluminium/ Stainless Steel Pilot diaphragm FEP FEP Special materials upon request
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Flange connection type
EN 1092-1; Form B1 ASME B16.5; 150 lbs RFSF other types upon request
Coefficient of Discharge
DN1 300 / 12" DN2 400 / 16" d0 310 / 12.20 Kd a0= 1,16
a1= -0,821
a2= 0,3155DN1 = size inlet
DN2 = size outlet
d0 = orifice diameter(mm / inches)
K = coefficient of discharge
K = a2*(po/pi)2+a1*(po/pi)+a0
po = outlet pressure during flow (mbara) This is atmospheric pressure + total backpressure.
pi = inlet pressure during flow (mbara) This is the atmospheric pressure + set pressure+ overpressure - inlet piping pressure loss.Basic design of pressure/vacuum relief valve with a control pilot valve VN-A-PC
Additional special devices available upon request.
* It is recommended that an external control line is to be provided with direct connection to the tank.Settings
Pressure:
+20 mbar +1034 mbar +8 inch W.C. +413.6 inch W.C. Vacuum:
-2.2 mbar -7 mbar -0.88 inch W.C. -2.8 inch W.C. Higher or lower settings upon request.
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Flow Capacity Chart
The flow capacity charts have been determined with a calibrated and TÜV certified flow capacity test rig. Volume flow V in (m³/h) and CFH refer to the standard reference conditions of air ISO 6358 (20°C, 1bar). Conversion to other densities and temperatures refer to Vol. 1: “Technical Fundamentals”.